Pattern welding

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A high resolution image of a modern pattern welded knife blade, showing the dramatic patterning on the side below, and the layering of the steel in the spine above. Acid etching darkens the 1080 plain carbon steel more than it does the 15N20 low alloy nickel steel, producing alternating bands of light and dark on the surface.

Pattern welding is the practice in sword and knife making of forming a blade of several metal pieces of differing composition that are forge-welded together and twisted and manipulated to form a pattern. Often called Damascus steel, blades forged in this manner often display bands of slightly different patterning along their entire length. These bands can be highlighted for cosmetic purposes by proper polishing or acid etching. Pattern welding was an outgrowth of laminated or piled steel, a similar technique used to combine steels of different carbon contents, providing a desired mix of hardness and toughness. Although modern steelmaking processes negate the need to blend different steels, pattern welded steel is still used by custom knifemakers for the cosmetic effects it produces.